Umatshini wokuzalisa imajarini China Manufacturer
Umenzi kunye noMboneleli woMatshini wokuzalisa iMargarine waseTshayina. Inkampani yethu inoMatshini wokuzalisa iMargarine waseTshayina othengiswayo, wamkelekile ukuba unxibelelane nathi.
Inkcazelo yezixhobo zoMatshini wokuzalisa iMargarine
Umatshini wokuzalisa imajarini ozenzekelayo weShipu wenzelwe ngokukodwa ukuzalisa ngokuchanekileyo imajarini, i-shortening, i-vegetable ghee kunye nezinye iimveliso zamafutha ane-viscosity ephezulu. Uxhotyiswe ngenkqubo yokuzalisa kabini, lo matshini ubonelela ngezisombululo zokuzalisa ezikhawulezayo, ezichanekileyo nezithembekileyo kubavelisi bokutya.
Lo matshini usebenzisa inkqubo yokulawula ye-Siemens PLC kunye ne-interface yokusebenza ye-HMI, evumela abaqhubi ukuba bahlengahlengise ngokulula iiparameter zokuzalisa, balawule iindlela ezahlukeneyo zokupheka iimveliso kwaye bafezekise ukusebenza okuzinzileyo kwemveliso. Isantya sokuzalisa sinokulungiswa ngokulula nge-inverter yefrikhwensi, kunye nesigaba sokuqala sokuzalisa esikhawulezayo kunye nesigaba sokugqibela esicothayo ukuphucula ukuchaneka kokuzalisa kunye nokuthintela ukugcwala kwemveliso.
Emva kokuzalisa, umlomo wokugcwalisa wenza ngokuzenzekelayo umsebenzi wokufunxa umva ukuze kuthintelwe ukuvuza kweoyile kwaye kugcinwe inkqubo yokupakisha icocekile. Le nkqubo ixhasa ukuzalisa okusekwe kumthamo kunye nobunzima, kwaye iindlela ezahlukeneyo zokuzalisa zinokugcinwa kwiipakethe ezahlukeneyo kunye neemfuno zemveliso.
Ngomsebenzi wokulungisa ukugcwalisa ngokukhawuleza, isantya esiphezulu sokugcwalisa kunye nokuchaneka okugqwesileyo kokugcwalisa, lo matshini wokugcwalisa imajarini ufanelekile ekupakishweni okunobungakanani kwezikhongozeli eziyi-5-25L. Usetyenziswa kakhulu kwimigca yemveliso yemajarini, kwizityalo zokucubungula izinto ezimfutshane, kwimveliso ye-ghee yemifuno nakwezinye izicelo zokucubungula ukutya ezifuna ukusebenza ngokuchanekileyo kokugcwalisa.
Iinkcukacha zoBugcisa
| Umthamo Wokugcwalisa | 5-25L |
| Umthamo Wokuzalisa | 240-260 Ipakethi/iyure (kwisiseko se-20L) |
| Ukuzalisa ngokuchanekileyo | ≤0.2% |
| Amandla | 380V/50Hz |
Iimpawu eziphambili zoMshini wokuzalisa iMargarine
Ukuchaneka Okuphezulu Kokuzalisa
Lo matshini usebenzisa itekhnoloji yokulinganisa ephucukileyo ukuze kufezekiswe ulawulo oluchanekileyo lokuzalisa olunechaneko lokuzalisa olufikelela kwi-≤0.2%, olunceda ekunciphiseni inkunkuma yemveliso kunye nokugcina ubunzima bephakheji buhlala bufana.
Inkqubo yoLawulo lwe-Siemens PLC
Ixhotyiswe ngenkqubo yokusebenza ye-Siemens PLC kunye ne-HMI, umatshini uvumela abaqhubi ukuba bahlengahlengise ngokulula iiparameter zokuzalisa, bagcine iiresiphi ezahlukeneyo kwaye batshintshe ngokukhawuleza phakathi kweenkcukacha zemveliso.
Uyilo lweNozzle yokuzalisa kabini
Ulwakhiwo lwe-double filler luphucula ukusebenza kakuhle kwemveliso ngelixa lugcina ukusebenza okuzinzileyo kokuzalisa, nto leyo eyenza ukuba ifaneleke kwimveliso ye-margarine ephakathi kunye ne-shortening.
Ifanelekile kwiimveliso ezixineneyo kakhulu
Ngokungafaniyo noomatshini bokugcwalisa ulwelo abaqhelekileyo, oomatshini bokugcwalisa imajarini yeShipu benzelwe ngokukodwa iimveliso ezixineneyo nezinobukrakra, kuquka:
- I-Margarine
- Ukufinyeza
- I-ghee yemifuno
- Iimveliso zebhotolo
- Amafutha ebhakari
Umgaqo oSebenzayo weeMishini zokuzalisa iMargarine
Umatshini wokugcwalisa imajarini usebenza ngokudlulisela ngokuchanekileyo inani elithile lemajarini, i-shortening okanye ezinye iimveliso zamafutha ezinobukrakra obuphezulu kwizikhongozeli ngenkqubo yokuzalisa elawulwayo. Ngokungafaniyo noomatshini bokugcwalisa ulwelo abaqhelekileyo, izixhobo zokuzalisa imajarini zenzelwe ngokukodwa ukuphatha iimveliso ezixineneyo neziqinileyo ngelixa zigcina ukuchaneka kokuzalisa okuzinzileyo kunye nokusebenza kakuhle kwemveliso.
Umatshini wokuzalisa imajarini osebenzisa i-Shipu semi automatic usebenzisa inkqubo yokuzalisa kabini elawulwa yi-Siemens PLC kunye ne-HMI operation interface. Ngexesha lokusebenza, umqhubi useta umthamo okanye ubunzima bokuzalisa obufunekayo ngephaneli yokulawula, kwaye umatshini ulawula ngokuzenzekelayo inkqubo yokuzalisa ngokweeparamitha ezimiselweyo.
1. Ukondla kunye nokulungiselela imveliso
Ngaphambi kokuzalisa, imajarini okanye imveliso yokufinyeza idluliselwa ukusuka kumgca wemveliso okanye itanki yokugcina ukuya kwinkqubo yokuzalisa. Lo matshini wenzelwe iimveliso ezinobungqindilili obuphezulu, ukuqinisekisa ukuhamba kakuhle kwemveliso kunye nokusebenza okuzinzileyo kokutya ngexesha lokusebenza.
2. Inkqubo yokuzalisa echanekileyo
Xa isikhongozeli sibekwe phantsi komlomo wokugcwalisa, inkqubo yokuzalisa kabini iqala inkqubo yokuzalisa ngobuninzi. Umatshini unokulinganisa imveliso ngomthamo okanye ubunzima, okuvumela abavelisi ukuba bafikelele kubungakanani obufanayo bephakheji kwizicelo ezahlukeneyo.
Isantya sokuzalisa silawulwa yi-frequency inverter, kunye nenqanaba lokuzalisa elikhawulezayo ekuqaleni kunye nenqanaba lokuzalisa elicothayo kufutshane nesiphelo. Le ndlela yokuzalisa enamanqanaba amabini iphucula ukuchaneka kokuzalisa, inciphisa ukugcwala kwaye iqinisekisa umgangatho ongcono wokupakishwa.
3. Umsebenzi wokufunxa i-Nozzle ozenzekelayo
Emva kokuba inkqubo yokuzalisa igqityiwe, umlomo wokuzalisa wenza isenzo sokufunxa umva ngokuzenzekelayo ukuthintela ioyile eseleyo okanye imajarini ukuba ingathontsi. Oku kunceda ukugcina indawo yokuzalisa icocekile kwaye kunciphisa inkunkuma yemveliso.
4. Ukugcinwa Kweresiphi Nokulungiswa Okukhawulezileyo
Inkqubo yolawulo lwe-PLC ivumela abaqhubi ukuba bagcine iindlela ezahlukeneyo zokuzalisa ubungakanani obahlukeneyo besikhongozeli kunye neemfuno zemveliso. Xa betshintsha phakathi kweepakeji ezahlukeneyo, abaqhubi banokulungisa ngokukhawuleza iiparameter zokuzalisa, baphucule ukuguquguquka kwemveliso kwaye banciphise ixesha lokuseta.
5. Isicelo sokugqibela sokuPakisha
Iimveliso ezizalisiweyo zifanelekile kwizikhongozeli ze-5-25L, nto leyo eyenza umatshini ube ngowona ufanelekileyo kwiipakethe ze-margarine eziphakathi, i-shortening kunye ne-vegetable ghee.
Umatshini wokugcwalisa imajarini yeShipu ubonelela ngesisombululo esithembekileyo kubavelisi bokutya abafuna:
- Ukuchaneka okuphezulu kokuzalisa
- Ukusebenza okuzinzileyo
- Uhlengahlengiso olulula lweparameter
- Ukulahleka kwemveliso okunciphileyo
- Ukusebenza kakuhle kokupakishwa
Ingadityaniswa nemigca yokuvelisa imajarini, imigca yokucubungula efinyeziweyo kunye neenkqubo zokuvelisa i-ghee yemifuno ukwenza isisombululo esipheleleyo sokucubungula ukutya.
Ukuqaliswa kweNdawo
Ukusetyenziswa komatshini wokuzalisa iMargarine
Umatshini wokugcwalisa imajarini usetyenziswa kakhulu kumashishini okulungisa ukutya ukuze kuzaliswe ngokuchanekileyo kwaye kupakishwe iimveliso zamafutha ezinobungqindilili obuphezulu. Ngokusebenza okuzinzileyo kokugcwalisa kunye neendlela zokulungisa eziguquguqukayo, oomatshini bokugcwalisa beShipu babonelela ngezisombululo zokupakisha ezithembekileyo zemajarini, i-shortening, i-vegetable ghee kunye nezinye iimveliso zokutya eziqinileyo.
Yenzelwe ukusetyenziswa kwemveliso ephakathi, umatshini unokudityaniswa nemigca yemveliso ye-margarine, imigca yokucubungula efinyeziweyo kunye neenkqubo zokucubungula amafutha ukuphucula ukusebenza kakuhle kokupakisha nokuqinisekisa umgangatho wemveliso ohambelanayo.
Imveliso yeMargarine
Umatshini wokuzalisa imajarini usetyenziswa rhoqo ekuzaliseni iimveliso zemajarini ezigqityiweyo emva kweenkqubo zokuyixuba, ukuyipholisa kunye nokuyikristala.
Ibonelela ngokuzaliswa okuchanekileyo kobungakanani beekhonteyina ezahlukeneyo, inceda abavelisi bemargarine ukuba bafezekise:
- Ubunzima bokuzalisa obuhlala buhleli
- Inkunkuma yemveliso encitshisiweyo
- Ukuphucula ukusebenza kakuhle kokupakishwa
- Inkangeleko yemveliso ezinzileyo
Ukucubungula Ukufinyeza
Kubavelisi abafushanisa izinto, ukuzaliswa ngokuchanekileyo kubalulekile ukugcina umgangatho wemveliso kunye nokusebenza kakuhle kwemveliso.
Umatshini wokuzalisa omfutshane weShipu wenzelwe ukusingatha iimveliso zokunciphisa ezixineneyo kwaye ubonelela ngokusebenza kakuhle kokuzalisa ngaphandle kokuchaphazela ubume bemveliso.
Izicelo eziqhelekileyo ziquka:
- Ukunciphisa iibhakeri
- Ukufinyezwa kwemizi-mveliso
- Ukupheka okufinyeziweyo
- Izithako zokutya ezisekelwe kumafutha
- Ukuveliswa kweGhee yemifuno
I-ghee yemifuno idla ngokuba ne-viscosity ephezulu kwaye ifuna izixhobo zokuzalisa ezikhethekileyo ukuze kufezekiswe iziphumo ezizinzileyo zokupakisha.
Lo matshini ubonelela ngolawulo oluchanekileyo lokuzalisa iimveliso ze-ghee zemifuno ngobukhulu obahlukeneyo besikhongozeli, okwenza ukuba zilungele:
- Iifektri ze-ghee zemifuno
- Izityalo zokucubungula ioyile etyiwayo
- Abavelisi bezithako zokutya
- Iimveliso zokutya ezisekelwe kubisi kunye namafutha
Ngaphandle kwemargarine kunye ne-shortening, umatshini wokuzalisa ungasetyenziselwa nezinye iimveliso ezisekelwe kumafutha aqinileyo, kuquka:
- Iimveliso zebhotolo
- Iimveliso ezenziwe ngekhrimu
- Amafutha ebhakari
- Amafutha okutya okukhethekileyo
Inkqubo yayo yokuzalisa echanekileyo inceda abavelisi ukuba bagcine ukuhambelana kwemveliso kwaye baphucule ukusebenza kakuhle kwemveliso.
Imizila yeMveliso yokutya eDibeneyo
Oomatshini bokugcwalisa imajarini yeShipu banokudityaniswa neenkqubo ezipheleleyo zokulungisa ukutya, kuquka:
- Imigca yokuvelisa imajarini
- Izitshintshi zobushushu ezikhutshiweyo (SSHE)
- Iinkqubo zabavoti
- Izixhobo zokuvelisa ezifinyeziweyo
Ngokubonelela ngezisombululo ezipheleleyo zokucubungula nokupakisha, iShipu inceda abavelisi bokutya ukuba baphucule indlela abaqhuba ngayo imveliso yabo ukususela ekucwangcisweni ukuya ekupakishweni kokugqibela.
Sikhethe njengoMvelisi wakho woMatshini wokuzalisa iMargarine
UShipu ngumvelisi wezixhobo zokulungisa ukutya ochwephesha kakhulu kwimigca yokuvelisa imajarini, izixhobo zokulungisa ezimfutshane kunye nezisombululo zokugcwalisa. Njengoko enamava amaninzi kubuchwepheshe bokulungisa amafutha, uShipu uyaziqonda iimfuno ezipheleleyo zemveliso ukusuka ekulungisweni kwemajarini ukuya ekupakishweni kokugqibela.
Ngokungafaniyo nababoneleli boomatshini bokugcwalisa ngokubanzi, iShipu ibonelela ngezisombululo ezipheleleyo ezidibanisa oomatshini bokugcwalisa imajarini, izixhobo zokutshintsha ubushushu bomphezulu ezikhutshiweyo, iinkqubo zeVotator kunye nezixhobo zemveliso ezenzelwe wena ukunceda abathengi bakhe imigca yemveliso esebenzayo nethembekileyo.
Ngenxa yezakhono zobunjineli zobungcali, iinkqubo zokuvelisa eziphambili kunye nolawulo oluqinileyo lomgangatho, iShipu iyila oomatshini bokugcwalisa ngokweempawu ezahlukeneyo zemveliso, ubungakanani besikhongozeli kunye neemfuno zemveliso. Izisombululo zethu ezenzelwe wena ziqinisekisa ukusebenza ngokuchanekileyo kokuzalisa, ukusebenza okuzinzileyo kunye nokugcinwa okulula kwemargarine, i-shortening, i-vegetable ghee kunye nezinye iimveliso zokutya ezinobungqindilili obuphezulu.
Iingenelo eziphambili zeShipu
- Umenzi woomatshini bokutya abangochwephesha – Okhethekileyo kwizixhobo zokucubungula imajarini kunye namafutha
- Izisombululo ezipheleleyo zeMveliso - Ukusuka kwizixhobo zokucubungula ukuya kwiinkqubo zokuzalisa kunye nokupakisha
- Ubuchule boYilo oluCwangcisiweyo – Izisombululo ezisekelwe kwiimpawu zemveliso kunye neemfuno zemveliso
- Ulawulo Lomgangatho Oluthembekileyo – Izixhobo ezikumgangatho wokutya kunye nemigangatho yokuvelisa engqongqo
- Amava okuthumela ngaphandle kwihlabathi liphela - Ukuxhasa abathengi kwihlabathi liphela ngoncedo lobuchwephesha
Imibuzo Ebuzwa Rhoqo Malunga nooMatshini bokuZalisa iMargarine
Umatshini wokuzalisa i-margarine yeShipu wenzelwe ngokukodwa iimveliso zokutya ezixineneyo, kubandakanya i-margarine, i-shortening, i-vegetable ghee, iimveliso zebhotolo kunye nezinye izinto zokutya ezinamafutha. Ubonelela ngokusebenza okuzinzileyo nokuchanekileyo kokuzalisa kwizicelo ezahlukeneyo zemveliso.
Lo matshini usebenzisa inkqubo yokulawula ukuzalisa echanekileyo ene-Siemens PLC kunye ne-HMI operation interface. Umthamo wokuzalisa unokulawulwa ngumthamo okanye ubunzima, kwaye le nkqubo ixhasa ukulungiswa kokuzalisa okukhawulezileyo ukugcina ukuchaneka kokuzalisa okulinganayo kunye nokunciphisa inkunkuma yemveliso.
Ewe. Lo matshini wenzelwe ngokukodwa iimveliso eziqinileyo neziqinileyo ezifana nokufunxa kunye ne-ghee yemifuno. Inkqubo yawo yokuzalisa ephucukileyo iqinisekisa ukudluliselwa kwemveliso okugudileyo kunye nokusebenza okuzinzileyo kokuzalisa ngaphandle kokuchaphazela umgangatho wemveliso.
Uyilo lwe-double filler luphucula ukusebenza kakuhle kokugcwalisa ngokuvumela ukuba kuzaliswe izikhongozeli ezibini ngaxeshanye. Lunceda ukwandisa imveliso ngelixa lugcina ulawulo oluchanekileyo lokugcwalisa.
Ewe. Emva kokuba kugqityiwe ukuzaliswa, umlomo wokugcwalisa wenza umsebenzi wokufunxa ngokuzenzekelayo. Oku kunceda ukuthintela i-margarine eseleyo okanye ioyile ukuba ingaphumi, kugcina indawo yokupakisha icocekile kwaye kunciphisa ukulahleka kwezinto.
Ewe. IShipu ibonelela ngezisombululo ezipheleleyo kwimizi-mveliso yokucubungula imajarini kunye namafutha. Umatshini wokugcwalisa ungadityaniswa nezi:
- Imigca yokuvelisa imajarini
- Izitshintshi zobushushu ezikhutshiweyo (SSHE)
- Iinkqubo zabavoti
- Imigca yemveliso efinyeziweyo
- Ezinye izixhobo zokulungisa ukutya
