IVegetable Shortening Line Production

Umgca weVegetable Shortening Production Featured Image

Inkcazelo emfutshane:

IVegetable Shortening Line Production

Ukunciphisa imifuno ngamafutha angama-semi-solid enziwe kwi-oyile yemifuno ngokusebenzisa iinkqubo ezifana ne-hydrogenation, ukudibanisa, kunye ne-crystallization. Isetyenziswa kakhulu ukubhaka, ukuqhotsa, kunye nokulungiswa kokutya ngenxa yokuzinza kwayo okuphezulu kunye nokugudiswa kwayo. Umgca wemveliso wokunciphisa imifuno ubandakanya amanqanaba amaninzi abalulekileyo okuqinisekisa umgangatho, ukuhambelana, kunye nokhuseleko lokutya.

Umzekelo:SPVS-1000

Uphawu: SP

Thumela i-imeyile kuthi

Iinkcukacha zeMveliso

Iithegi zeMveliso

IVegetable Shortening Line Production

IVegetable Shortening Line Production

1. IiNkqubo zeMveliso yokuNcitshiswa kwemifuno

(1) Ukulungiswa kwe-oyile kunye nokudibanisa

I-Oli yemifuno esulungekisiweyo:I-oyile yesiseko (i-soya, isundu, i-cottonseed, okanye i-canola) iyacocwa ukususa ukungcola.
Ukudibanisa:Ii-oyile ezahlukeneyo zixutywe ukufezekisa ukuthungwa okufunwayo, indawo yokunyibilika, kunye nokuzinza.

(2) Ukufakwa kweHadrojeni (Ngokuzikhethela)

Inxalenye ye-hydrogenation ingasetyenziselwa ukunyusa ukuzinza kunye nomxholo oqinileyo wamafutha (nangona abaninzi abavelisi ngoku basebenzisa iindlela ezingezizo ze-hydrogenated ngenxa yeenkxalabo ze-trans fat).
I-Catalyst & Hydrogen Gas:Ioli iphathwa nge-nickel catalyst kunye negesi ye-hydrogen phantsi kobushushu obulawulwayo kunye noxinzelelo.

(3) Emulsification & Additives Mixing

I-Emulsifiers (umzekelo, i-lecithin, i-mono- kunye ne-diglycerides) yongezwa ukuphucula ukuthungwa.
Izilondolozo, i-antioxidants (umzekelo, i-TBHQ, i-BHA), kunye ne-flavorings zingabandakanywa.

(4) Ukupholisa kunye neCrystallization (Ubushushu)

Umxube we-oyile upholiswa ngokukhawuleza kwi-aumtshintshi wobushushu okhutshiweyo (SSHE)ukwenza iikristale zamafutha ezizinzileyo.
Izitya zeCrystallization:Imveliso ibanjwe phantsi kweemeko ezilawulwayo ukuphuhlisa ukuhambelana okufanelekileyo.

(5) Ukupakishwa

Ushunqulelo lupakishwe ngaphakathiiibhate zeplastiki, iiemele, okanye izikhongozeli ezininzi kwimizi-mveliso.
Ukugungxulwa kwenitrogen kungasetyenziselwa ukwandisa ubomi beshelufu.

2. Izixhobo eziphambili kwiVegetable Shortening Production Line

Izixhobo	Umsebenzi
Iitanki zokuGcina iOyile	Gcina ioli ecocekileyo yemifuno.
Inkqubo yokudibanisa	Xuba ii-oyile ezahlukeneyo kwimilinganiselo oyifunayo.
I-Hydrogenation Reactor	Ukuguqula i-oyile elulwelo ibe ngamafutha angaqinanga (ukuba kuyafuneka).
Umxubi we-High-Shear	Ibandakanya izinto zokuthambisa kunye nezongezo ngokufanayo.
IsiTshintshiselwano soBushushu soMphezulu (SSHE)	Ukupholisa okukhawulezayo kunye nokucwebezela.
Iitanki zeCrystallization	Ivumela ukubunjwa okufanelekileyo kwekristale yamafutha.
Impompo kunye neNkqubo yokuBopha	Ukudlulisa imveliso phakathi kwezigaba.
Umatshini wokuPakisha	Uzalisa kwaye uvale izikhongozeli (iibhabhu, amagubu, okanye iingxowa ezininzi).

3. Iindidi zokuNcitshiswa kwemifuno

Ufinyezo lweNjongo zonke-Ezokubhaka, ukuqhotsa, kunye nokupheka ngokubanzi.
Uzinzo oluPhezulu olufutshane-Ukwenzela ukuqhotsa okunzulu kunye neemveliso ezinde zeshelufu.
Ufinyezo olungeHydrojeni-I-Trans-fat-free, usebenzisa umdla okanye ukwahlulahlula.
Emulsified Shortening-Iqulethe ii-emulsifiers ezongeziweyo zeekeyiki kunye ne-icings.

4. Ulawulo loMgangatho kunye neMigangatho

Indawo yokunyibilika kunye neSalathiso saManqatha aSolid (SFI)-Uqinisekisa ukuthungwa okufanelekileyo.
Ixabiso lePeroxide (PV)-Ilinganisa amanqanaba e-oxidation.
I-Fatty Acid yasimahla (FFA) Umxholo– Ibonisa umgangatho we-oyile.
Ukhuseleko lweMicrobiological-Ukuqinisekisa ukuthotyelwa kwemimiselo yokhuseleko lokutya (i-FDA, i-EU, njl.).

5. Izicelo

Iimveliso zokubhaka(amaqebengwana, amaqebengwana, amaqebengwana)
UkuFrying Medium(amashwamshwam, ukutya okukhawulezayo)
I-Confectionery(iingubo zetshokolethi, ukuzaliswa)
IiNdlela ezizezinye zobisi(izikhrimu ezingezizo zobisi)

Ukuqukumbela

Umgca wemveliso wokunciphisa imifuno ufuna ulawulo oluchanekileyo malunga nokudibanisa, i-crystallization, kunye nokupakishwa ukuqinisekisa imveliso ephezulu. Imigca yanamhlanje igxininisanon-hydrogenated, trans-fat-freeizisombululo ngelixa ugcina ukusebenza kwezicelo ezahlukeneyo zokutya.