Intshayelelo kwiNkqubo yokuvelisa ibhotolo

Intshayelelo kwiNkqubo yokuvelisa ibhotolo

Umgca wokuvelisa ibhotolo yinkqubo ezenzekelayo edibanisa ubuchwepheshe boomatshini, iikhemikhali kunye nesayensi yokutya, ejolise ekuguquleni ubisi olungavuthwanga ngokufanelekileyo nangokucocekileyo lube yibhotolo yorhwebo.

Siza kubonelela ngentshayelelo eneenkcukacha ezivela kwiinkalo ezimbini: ukuhamba kwenkqubo yemveliso kunye nezixhobo eziphambili.

I. Ukuhamba kweNkqubo yoKuvelisa iBhotolo

Ibhotolo ngokuyintloko ngamafutha obisi. Eyona nto iphambili kwinkqubo yokuvelisa kukuqhekeza amaqhekeza amafutha kwikhrimu, ukuvumela amafutha ukuba ahlangane aze ahlukane namanzi (ubisi lwebhotolo). Imveliso yemizi-mveliso yanamhlanje isebenzisa indlela yokuchuba eqhubekayo, kwaye le nkqubo imi ngolu hlobo lulandelayo:

1. Unyango lwangaphambi kokulungiswa kwezinto eziluhlaza kunye nokulungiswa kwekhrimu

• Ukwamkelwa nokuhlolwa kobisi olungavuthwanga: Ubisi olutsha oluthengiweyo luqala ngokuhlolwa ngokungqongqo komgangatho, kuquka amafutha, umxholo weproteni, iasidi, iintsalela zee-antibiotic, njl.njl.

• Ukucocwa nokwahlulwa kobisi: Ubisi ludlula kwi-centrifugal milk purifier ukususa ukungcola, luze lungene kwi-cream separator. I-separator ijikeleza ngesantya esiphezulu, isebenzisa amandla e-centrifugal ukwahlula ubisi olunamafutha apheleleyo lube lubisi olunamafutha aphantsi kunye ne-light cream. Umxholo wamafutha kwi-light cream udla ngokuba yi-35%-40%.

• Ukucoca ngekhrimu: Ikhrimu ekhaphukhaphu eyahlukileyo ifakwa kwi-plate heat exchanger ukuze inyibilikise ngekhrimu (ngesiqhelo kwi-85-95°C imizuzwana embalwa). Eli nyathelo lijolise ekususeni zonke iintsholongwane ezibangela izifo kunye nenani elikhulu leentsholongwane ezonakeleyo, ukuqinisekisa ukhuseleko lwemveliso kunye nokwandisa ixesha lokuphelelwa kwayo.

• Ukususa ivumba elibi kwi-vacuum (ukhetho): Ukuze kuveliswe ibhotolo enencasa ecocekileyo, ikhrimu ekhanyayo ngamanye amaxesha idlula kwitanki ye-vacuum, apho amanye amavumba okutya okanye ezinye iincasa ezingafunekiyo zisuswa phantsi koxinzelelo oluphantsi.

• Ukubilisa (kwibhotolo ebilisiwe):

o Ukuba ivelisa ibhotolo ebilisiweyo (incasa eqhelekileyo eYurophu): Ikhrimu ekhanyayo efakwe i-pasteurized ipholiswa kubushushu bokubila (malunga nama-20°C), ize ifakwe kwi-lactic acid bacterial ethile (efana neLactococcus lactis). Ibiliswa kwindawo elawulwayo kangangeeyure ezininzi, ivelisa izinto ezifana ne-diacetyl, enika ibhotolo ivumba layo elahlukileyo kunye nencasa emuncu.

Ukuba uvelisa ibhotolo emnandi: Eli nyathelo liyatsitywa.

2. Ukuvuthwa ngokwasemzimbeni kunye nokuhluza

Eli linyathelo elibalulekileyo ekwakhiweni kwebhotolo.

• Ukupholisa nokuvuthwa ngokwasemzimbeni: Ikhrimu ekhaphukhaphu efakwe iintsholongwane okanye engafakwanga iintsholongwane ipholiswa ngokukhawuleza ukuya kwi-4-8°C kwaye igcinwe kolu bushushu kangangeeyure ezininzi. Le nkqubo ibizwa ngokuba yi-"physical ripening". Ubushushu obuphantsi bubangela ukuba ii-triglycerides ezithile kumafutha obisi ziqine, nto leyo eyenza ama-fat globules athambe, nto leyo elungiselela ukuxutywa.

• Ukuxutywa rhoqo: Ikhrimu evuthiweyo isoloko ifakwa kwizixhobo eziphambili - umatshini wokwenza ibhotolo eqhubekayo.

o Inqanaba lokuqala: Ukuxuba kunye nokwakheka kwamasuntswana amafutha: Kwicandelo elingaphambili lomatshini wokuvelisa, iqela lezixhobo ezijikelezayo ezijikelezayo ngesantya esiphezulu zixuba ngamandla ikhrimu, ziqhekeza iimembrane zamasuntswana amafutha kwaye zibangele ukuba amasuntswana amafutha ahlangane abe ngamasuntswana amancinci amafutha.

o Inqanaba lesibini: Ukukhupha nokwahlula: Umxube wamasuntswana amafutha kunye nebhotolo engamanzi uthunyelwa kwicandelo lokukhupha. Ngesihluzo okanye ibhotolo ejikelezayo, uninzi lwebhotolo luyakhutshwa. Ibhotolo ekhutshiweyo ingaphinda isetyenziswe.

3. Ukucinezela, ukubumba, kunye nokupakishwa

• Ukucinezela: Amasuntswana amafutha ahlukaniswe ne-buttermilk athunyelwa kwicandelo lokucinezela lomatshini wokuvelisa. I-conveyor ejikelezayo okanye iqela lee-extrusion rollers ezisebenzisanayo ziyaxova ngokuphindaphindiweyo kwaye zicinezele amasuntswana amafutha.

o Injongo 1: Lungisa umxholo wokufuma webhotolo ukuze isasazwe ngokulinganayo kumafutha.

o Injongo yesi-2: Tshabalalisa iiglobules zamafutha eziseleyo ukuze udibanise ngokupheleleyo amafutha abe yinqanaba eliqhubekayo, wenze ubume obuthambileyo nobufanayo.

o Injongo 3: Kweli nqanaba, ityuwa (yokwenza ibhotolo enetyuwa), umbala (ofana ne-beta-carotene), okanye iivithamini zingongezwa ngokweemfuno zemveliso.

• Ukuyila nokusika: Ibhotolo ecinezelweyo iba ngumcu oqhubekayo nothambileyo. Ithunyelwa kumatshini wokuyila, apho ikhutshwa khona ibe ziimo ezithile (ezifana neebhloko, iintonga), ize inqunyulwe ibe bubunzima obufunekayo ngemela yentsimbi ekhawulezayo. • Ukuyila: Iziqwenga zebhotolo ezisikiweyo zipakishwa ngumatshini wokuyila ozenzekelayo usebenzisa ifoyile ye-aluminium, iphepha lesikhumba, okanye ifilimu yeplastiki ukuthintela i-oxidation kunye nongcoliseko. Ibhotolo epakishiweyo emva koko ifakwa kwibhokisi yangaphandle.

4. Indawo yokugcina efrijini

Ibhotolo epakishiweyo ithunyelwa ngoko nangoko kwindawo yokugcina ebandayo (idla ngokuqala kwi -18°C ukuya kwi-4°C, kuxhomekeke kuhlobo lwemveliso kunye neemfuno zobomi beshelufu), ilinde ukuthengiswa xa iphuma efektri.

II. Izixhobo eziphambili zoMgca wokuvelisa ibhotolo

Umgca opheleleyo wokuvelisa ibhotolo ozenzekelayo uquka izixhobo ezilandelayo:

1. Isihlukanisi seKremu: Sisetyenziselwa ukwahlula ikhremu kubisi.

2. I-Plate Heat Exchanger: Isetyenziselwa ukucoca ibhotolo kunye neenkqubo zokuyipholisa nokuyifudumeza emva koko.

3. Itanki Yokuvundisa (ukhetho): Ineenkqubo zokulawula ubushushu kunye nokuxuba, ezisetyenziselwa ukuvelisa ibhotolo evundisiweyo.

4. Itanki Yokuvuthwa: Ine-insulation enamaleko amabini, esetyenziselwa ukupholisa nokuvuthwa kwebhotolo ngokwasemzimbeni.

5. Umatshini Wokwenza Ibhotolo Eqhubekekayo: Ingundoqo yomgca wemveliso. Udibanisa ukutshaya, ukuhluza ubisi, ukucinezela, kunye nezinongo. Iimpawu ezaziwayo ziquka i-SPX FLOW (phantsi kweGerstenberg Schröder) kunye ne-GEA, njl.

6. Inkqubo yokubuyisela ulwelo lobisi: Iqokelela kwaye icubungule ubisi oluhlukanisiweyo.

7. Umatshini Wokwenza Nokusika: Ubumba kwaye usika ibhotolo.

8. Umatshini wokuPakisha oZenzekelayo: Ugqibezela ukupakishwa kokugqibela kwemveliso.

9. Inkqubo yokucoca i-CIP ekwindawo: Ibalulekile. Inoxanduva lokucoca ngokuzenzekelayo kunye nokubulala iintsholongwane kwiipayipi, iitanki, kunye nezinye izixhobo ukuqinisekisa ucoceko kunye nokhuseleko lokutya.

10. Inkqubo yoLawulo lwe-PLC: Igumbi lolawulo eliphakathi. Ijonga kwaye ilungise iiparameter (ubushushu, uxinzelelo, ukuhamba, isantya, njl.njl.) zenkqubo yonke yemveliso ngesikrini sokuchukumisa sekhompyutha.

Umgca wemveliso yebhotolo yanamhlanje yinkqubo yokuvelisa eqhubekayo ezenzekelayo, evaliweyo necocekileyo. Iguqula ubisi olungavuthwanga lube ziimveliso zebhotolo ezizinzileyo, ezikhuselekileyo nezicocekileyo ngokulawula ngokuchanekileyo iimeko zomzimba nezebhayoloji. Ukususela ekuxutyweni kobisi lwebhafu yomthi yendabuko ukuya kwimveliso yanamhlanje eqhubekayo, ukuqhubela phambili kwetekhnoloji kuye kwandisa kakhulu isivuno, umgangatho kunye nokuhambelana kwebhotolo.